Cast lead bronze is a type of cast copper alloy with added elements such as tin (Sn) and lead (Pb), typically classified as leaded tin bronze. This type of material possesses excellent wear resistance, corrosion resistance, and machinability, and is widely used in industrial components such as bearings, bushings, valves, and pump bodies. When the material is in bar or pipe form, it is usually produced using continuous casting or centrifugal casting processes, resulting in products with a dense structure and uniform properties.
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Chinaशिपिंग बंदरगाह :
Shanghai Portसमय सीमा :
15 Working daysCast lead bronze is a type of cast copper alloy with added elements such as tin (Sn) and lead (Pb), typically classified as leaded tin bronze. This type of material possesses excellent wear resistance, corrosion resistance, and machinability, and is widely used in industrial components such as bearings, bushings, valves, and pump bodies.
| Grade / UNS | International Equivalent | Key Characteristics | Typical Applications |
|---|---|---|---|
| C83600 | SAE 40, LG2 (BS), CC491K (EN) | Pressure-tight, good fluidity | Valves, pump bodies, fittings, plumbing hardware |
| C93200 | SAE 660 | High load capacity, excellent wear resistance | Heavy-duty bearings, gears, automotive components |
| C93700 | LBC3 (KS) | Higher lead content (9-11%), good anti-scoring | High-speed bearings, engine parts |
| C93800 | LBC4 (KS) | Very high lead (14-16%), excellent anti-seizing | Special application bearings |
| C92200 | Navy M (ASTM) | Seawater corrosion resistant, meets military specs | Marine castings, valves |
| Element | Copper (Cu) | Tin (Sn) | Lead (Pb) | Zinc (Zn) | Iron (Fe) |
|---|---|---|---|---|---|
| Content (%) | 84.0 – 86.0 | 4.3 – 6.0 | 4.0 – 6.0 | 4.0 – 6.0 | ≤ 0.30 |
Other grades:
C93700: Cu 77-81%, Sn 9-11%, Pb 9-11%
C93800: Cu 74-78%, Sn 7-9%, Pb 14-16%
Role of alloying elements:
Tin (Sn): Increases strength and corrosion resistance.
Lead (Pb): Improves machinability, anti-seizing properties, and pressure tightness.
| Property | C83600 (Typical) | C93200 (Typical) |
|---|---|---|
| Density | 8.94 g/cm³ | ~8.93 g/cm³ |
| Melting Range | 900 – 1000°C | ~850 – 1000°C |
| Tensile Strength | ≥ 240 MPa | ≥ 240 MPa |
| Yield Strength (0.5%) | ≥ 120 MPa | ≥ 140 MPa |
| Elongation | ≥ 25% | ≥ 15% |
| Hardness (HB) | ~60 | ~65 |
| Machinability | 90% (C36000 = 100%) | 80% |
Shapes: Round, square, hexagon
Size range: Solid bar diameters typically from 1/2 inch (12.7mm) up to 10 inches (254mm)
Supply forms: Continuous cast, centrifugally cast
Shapes: Hollow tubes (often called hollow bar)
Size range: Common from 7/8" OD × 1/2" ID up to 12" OD × 10" ID
Continuous cast hollow bar: Min ID ~15mm, OD up to 300mm
Centrifugally cast pipe: OD up to 30 inches (762mm) or larger
| Property | Description |
|---|---|
| Excellent machinability | Lead promotes chip breaking and reduces tool wear – ideal for automated machining |
| Good corrosion resistance | Performs well in atmosphere, fresh water, and seawater (C92200 meets naval specs) |
| Pressure tightness | Lead fills micro-shrinkage cavities – leak-free castings for valves and pumps |
| Wear & seizure resistance | Ideal for bearings and bushings; C93200 (SAE 660) is an industry standard |
| Good castability | High fluidity allows complex, thin-walled castings |
| Industry | Applications |
|---|---|
| General Machinery | Bearings, bushings, gears, worm wheels |
| Fluid Control | Valve bodies, seats, pump housings, impellers, fittings |
| Automotive | Synchronizer rings, connecting rod bushings, rocker arm bushings |
| Marine & Offshore | Propellers, seawater piping systems, underwater fasteners |
| Architectural & Hardware | Plumbing hardware, builder’s hardware, decorative castings |
| Electrical | Switch parts, connectors, electrical hardware |
Casting processes: Suitable for continuous casting, centrifugal casting, sand casting, permanent mold casting
Machining: Excellent for turning, milling, drilling, tapping
Surface finishing: Polishing, sandblasting, chemical blackening (antique finish), electroplating, clear lacquer coating
Welding: Excellent for brazing; arc welding is not recommended
| Application | Recommended Grade | Rationale |
|---|---|---|
| General valves, pump bodies, fittings | C83600 | Pressure tightness, balanced properties, cost-effective |
| Heavy-duty bearings, gears, automotive | C93200 (SAE 660) | Better wear resistance and load capacity |
| High-speed, high-load bearings (e.g., engines) | C93700 | Higher lead – anti-scoring, anti-seizing |
| Seawater / military specifications | C92200 (Navy M) | Meets military spec, seawater corrosion resistant |
| Maximum machining efficiency | C83600 / C93800 | Machinability up to 90%+ |